The floor decking machine is a specialized piece of equipment designed for the efficient production of floor decking (also known as steel decking or floor slabs). Floor decking is a widely used steel component in the construction industry, primarily used in the floor systems of steel structures, effectively supporting upper loads. With the development of the construction industry, the demand for floor decking machines has increased, making them an indispensable piece of equipment in modern construction.
Detailed Introduction to Floor Decking Machine
1. Definition and Uses of Floor Decking
Definition: Floor decking is made from high-strength steel plates processed through cold bending technology, providing certain bending strength and stiffness to bear upper structural loads and transfer them to the lower structure.
Uses:
- Buildings: In various types of construction, including commercial buildings, residential homes, and industrial plants, floor decking is widely used in floor systems, providing support and stability.
- Prefabricated Components: In some prefabricated buildings, floor decking serves as one of the main components, playing a role in connection and load-bearing.
- Roof Systems: In some buildings, floor decking can also be used as a supporting structure for roofs.
2. Working Principle of Floor Decking Machine
The floor decking machine uses cold bending technology to gradually form steel coils or plates into specific shapes of floor decking through multiple processing steps. The typical working process includes the following steps:
- Feeding: The raw material (steel coil) is fed into the machine.
- Forming: Through a series of rolling and bending processes, the steel plate is cold-formed into the required floor decking shape.
- Cutting: The material is cut to the desired length, completing the production of the floor decking.
- Stacking: Finished floor decking is neatly stacked for subsequent transportation and use.
3. Main Features of Floor Decking Machine
- Efficiency: The production speed of floor decking machines is generally fast, capable of producing large quantities of floor decking in a short time to meet construction project demands.
- Precision: Advanced control systems and forming technologies ensure that the dimensions and shapes of the floor decking are precise, meeting architectural design requirements.
- Versatility: Modern floor decking machines usually come with multifunctionality, allowing for the production of various types and specifications of floor decking to accommodate different project needs.
- Ease of Operation: Equipped with PLC control systems, the user interface is friendly and easy to operate, reducing labor costs.
- Energy Efficiency and Environmental Protection: The design of the floor decking machine takes into account efficient energy utilization, minimizing energy consumption during the production process, while the produced floor decking is reusable, aligning with sustainable development principles.
4. Technical Specifications
The technical specifications of floor decking machines typically include the following items:
- Effective Forming Width: Such as 900mm, 1000mm, etc. (can be adjusted according to product requirements).
- Material Thickness: Typically ranges from 0.8mm to 1.5mm.
- Production Speed: Can reach 15-25 meters per minute, depending on the machine model and configuration.
- Power Supply: Usually 380V/50Hz (customizable according to customer needs).
- Total Power Consumption: Generally between 15-30KW based on machine model.
5. Applications of Floor Decking Machine
- Construction Industry: In high-rise buildings, commercial centers, industrial plants, and various projects, the floor decking machine is widely used in the construction of floors and roofs.
- Transportation: In the construction of railway and bridge infrastructure, floor decking also plays an important role.
- Machinery Manufacturing: In the manufacturing and assembly of large machinery, floor decking provides necessary support and stability for the equipment.
- Prefabricated Construction: In prefabricated buildings, floor decking serves as a critical component, improving construction efficiency and safety.
6. Conclusion
As an indispensable piece of equipment in the modern construction industry, the floor decking machine, with its efficiency, precision, and versatility, meets the growing demand for floor decking. With advancements in construction technology and the expanding market, the floor decking machine will continue to play a significant role, providing strong support for the successful completion of various construction projects. Investing in a high-quality floor decking machine will undoubtedly bring substantial economic benefits and competitive advantages to construction enterprises.
| Specification | Details |
|---|---|
| Product Name | Floor decking machine |
| Brand | Win-Win |
| Frame Material | 400H Steel |
| Drive Power | 22 kW |
| Transmission Method | Chain |
| Chain Size | 2 inches |
| Shaft Diameter | 90 mm |
| Shaft Material | 45# Steel Tempered |
| Wheel Material | 45# Steel Hardened Chrome |
| Side Plate Thickness | 20 mm |
| Hydraulic Power | 3-5.5 kW |
| Hydraulic Method | Gear Pump |
| Tile Output Speed | 8-12 meters per minute |
| Feeding Width | 1000-1250 mm |
| Machine Dimensions (LWH) | 10000*1400*1500 mm |
| Weight | 10 tons |
| Unit Price | 18000 USD |