Three-layer color steel tile roll forming machine
Introduction to Triple-Layer Color Steel Roll Forming Machine
Overview
A triple-layer color steel roll forming machine is a highly flexible and efficient piece of equipment capable of producing three different models of color steel roofing sheets on the same machine. This machine is equipped with three independent workstations or roller systems, allowing for quick mold changes and the production of different corrugated patterns and specifications. The triple-layer color steel roll forming machine is widely used in the construction industry, especially in projects that require multiple types of color steel sheets, such as residential, commercial, and industrial buildings.
Working Principle
The triple-layer color steel roll forming machine works by passing flat, pre-coated, color-coated steel sheets through a series of rollers arranged in a specific sequence. These rollers gradually bend the sheet into the desired corrugated shape. Each workstation or roller system can be configured with different molds to produce different models of color steel sheets. The entire process is typically controlled by a PLC (Programmable Logic Controller), ensuring stable and precise production.
Key Features
- Versatility:
- Triple-Layer Design: One machine can simultaneously produce three different models of color steel sheets, significantly enhancing the utilization and flexibility of the equipment.
- Quick Mold Change: Simple mold changes and adjustments allow for rapid switching between different production modes, saving time and reducing costs.
- High Production Efficiency:
- Continuous Operation: The machine can rapidly and continuously produce high-quality color steel sheets, significantly improving production efficiency.
- Automated Control: Equipped with an advanced PLC control system and a user-friendly touch screen interface, the machine ensures simple operation and high automation, guaranteeing stable and precise production.
- Diverse Product Specifications:
- Multiple Mold Options: By changing different molds, the machine can easily produce a variety of corrugated shapes and sizes, meeting the needs of different construction projects.
- Customizable Production Capability: The machine can be customized to produce color steel sheets of different specifications and thicknesses according to customer requirements.
- Aesthetic and Durable:
- Wide Range of Colors: The color steel sheets come in a variety of colors, allowing them to match different architectural styles perfectly.
- Excellent Waterproofing: The unique corrugated design provides excellent waterproofing, effectively preventing water penetration.
- High Weather Resistance: The sheets use high-quality coating materials, providing excellent weather resistance, enabling long-term use in various climatic conditions without fading or corroding.
- Energy Efficiency and Environmental Friendliness:
- Low Energy Consumption: Efficient motors and optimized design ensure lower energy consumption during operation.
- Eco-Friendly Coatings: The coatings used are environmentally friendly, non-toxic, and harmless, meeting environmental standards.
- Safety and Reliability:
- Multiple Safety Protections: Equipped with emergency stop buttons, photoelectric protection devices, and other safety measures to ensure operator safety.
- Easy Maintenance:
- Modular Design: The machine adopts a modular design, making it easy to disassemble and maintain, reducing downtime and improving production efficiency.
- Adaptability:
- Flexible Adjustment: The machine can easily adjust production parameters to accommodate different thicknesses and widths of steel sheets, meeting diverse production needs.
Application Fields
The triple-layer color steel roll forming machine is widely used in various construction projects, including but not limited to:
- Residential Buildings: Providing durable and aesthetically pleasing roofing and wall panels for homes.
- Commercial Buildings: Suitable for shopping centers, office buildings, and other commercial structures.
- Industrial Plants: Ensuring robust and reliable roofing and wall panels for factories and warehouses.
- Public Facilities: Such as schools, hospitals, and sports venues, enhancing the overall appearance and functionality of the buildings.
- Landscape Architecture: Such as parks and scenic areas, creating unique architectural styles.
Specific Application Examples
Suppose a large construction project requires three different models of color steel sheets: one for the roof, another for the walls, and a third for eaves or other decorative parts. A traditional single-layer or dual-layer roll forming machine might need multiple production runs, while a triple-layer machine can complete all three models in a single production run, significantly increasing efficiency and flexibility.
- Roofing Sheets: A deeper corrugation pattern with higher strength can be chosen to ensure the load-bearing capacity and waterproofing performance of the roof.
- Wall Sheets: A shallower corrugation pattern with a focus on aesthetics can be selected to enhance the building’s appearance.
- Decorative Sheets: Special corrugation patterns or colors can be chosen for eaves, window frames, and other decorative parts, adding uniqueness and beauty to the building.
Conclusion
The triple-layer color steel roll forming machine is a highly efficient and reliable piece of equipment that can produce three different models of color steel sheets on the same machine, enhancing the utilization and flexibility of the equipment. It not only improves production efficiency but also adds a unique charm to modern architecture. Whether you are a small contractor or a large-scale manufacturer, our triple-layer color steel roll forming machine can meet your needs and enhance your market competitiveness. Contact us to learn more and start your journey towards efficient production!
| Specification | Details |
|---|---|
| Product Name | Color Steel Pressure Tile Machine |
| Brand | Win-Win |
| Frame Material | 300H Steel |
| Drive Power | 3-7.5 kW |
| Transmission Method | Chain |
| Chain Size | 1-1.2 inches |
| Shaft Diameter | 70 mm |
| Shaft Material | 45# Steel Tempered |
| Wheel Material | 45# Steel Hardened Chrome |
| Side Plate Thickness | 14 mm |
| Hydraulic Power | 3-5.5 kW |
| Hydraulic Method | Gear Pump |
| Tile Output Speed | 8-12 meters per minute |
| Feeding Width | 1000-1250 mm |
| Machine Dimensions (LWH) | 6000*1400*1500 mm |
| Weight | 3-5 tons |
| Unit Price | 8000-15000 USD |