Two-layer color steel roll forming machine

roll forming machine
roll forming machine

The two-layer colored steel tile roll forming machine is an efficient production device specifically designed to manufacture two different types of colored steel tiles. It can produce various wave patterns of colored steel tiles while achieving higher production efficiency in limited space, helping customers save both space and costs. The machine is driven by a motor and a planetary gearbox, ensuring smooth operation. The chain drive system and cutting system use a motor-driven gear pump to deliver hydraulic oil, and the entire machine is controlled by a PLC for automated operation.

The two-layer colored steel tile roll forming machine is an efficient production device specifically designed for manufacturing two different types of colored steel tiles. It can produce multiple wave patterns of colored steel tiles while achieving higher production efficiency in limited space, helping customers save both space and costs. Below is a detailed introduction to the two-layer colored steel tile roll forming machine, including its working principle, technical parameters, main features, and application fields.

Working Principle

The working principle of the two-layer colored steel tile roll forming machine is relatively straightforward. Its structural design allows for two sets of forming rollers to operate on the same machine. The specific steps are as follows:

  1. Feeding System: The colored steel coil is fed into the machine through a feeding device for precise positioning.
  2. Forming System: The colored steel sheet passes between the two layers of forming rollers, where it is pressed into different wave patterns. Operators can switch the forming rollers based on production needs to create different types of colored steel tiles.
  3. Cutting System: When the colored steel sheet is pressed to the specified length, the cutting system cuts it to ensure uniform lengths for each colored steel tile.
  4. Collecting System: The finished products are neatly stacked by the collecting device for convenient transportation and use.

Technical Parameters

The technical parameters of the two-layer colored steel tile roll forming machine vary by model and manufacturer. Common technical parameters include:

  1. Production Speed: Typically ranges from 5 to 15 meters per minute, depending on the machine’s design and configuration.
  2. Sheet Thickness: Usually between 0.3 and 0.8 millimeters, with specific thickness adjustable according to customer needs.
  3. Forming Width: Adjustable within a range of 1000 to 1250 millimeters to meet different construction requirements.
  4. Motor Power: Generally between 5 to 15 kilowatts, where the choice of power affects the machine’s efficiency and operational stability.
  5. Machine Weight: Depending on the configuration and materials, the weight typically ranges from 2 to 10 tons.

Main Features

  1. Dual-layer Production: The two-layer colored steel tile roll forming machine can simultaneously produce two different types of colored steel tiles, significantly enhancing production efficiency and saving production space.
  2. High Efficiency: Through advanced design and technology, this machine can produce a large quantity of colored steel tiles in a short time, making it suitable for large-scale construction projects.
  3. Flexibility: Operators can easily switch between different forming rollers based on requirements, allowing for diverse product production to meet different customer needs.
  4. Stability: Modern two-layer colored steel tile roll forming machines utilize high-quality materials and advanced manufacturing processes, ensuring long-term operational stability and reducing failure rates.
  5. Cost-effectiveness: By being able to produce two different types of colored steel tiles, customers can reduce equipment investment and maintenance costs, maximizing economic benefits.

Application Fields

The colored steel tiles produced by the two-layer roll forming machine are mainly applied in the following areas:

  • Industrial Buildings: Due to their corrosion resistance and fireproof qualities, colored steel tiles are widely used for roofing and wall materials in various industrial buildings.
  • Civil Construction: An increasing number of residential buildings, shopping malls, and other civil structures use colored steel tiles as primary building materials, meeting aesthetic and functional requirements.
  • Agricultural Facilities: In agricultural facilities such as greenhouses and poultry houses, colored steel tiles are commonly utilized for their excellent insulation properties and durability.

Conclusion

The two-layer colored steel tile roll forming machine, with its efficient and flexible production capabilities, has become an essential device in the modern construction industry. By simultaneously producing two different types of colored steel tiles, customers can not only save space but also effectively reduce production costs. Choosing the right two-layer colored steel tile roll forming machine can improve production efficiency and meet diverse customer needs, contributing to the development of the construction industry.

SpecificationDetails
Product NameColor Steel Pressure Tile Machine
BrandWin-Win
Frame Material300-400H Steel
Drive Power3-7.5 kW
Transmission MethodChain
Chain Size1-1.2 inches
Shaft Diameter70 mm
Shaft Material45# Steel Tempered
Wheel Material45# Steel Hardened Chrome
Side Plate Thickness14 mm
Hydraulic Power3-5.5 kW
Hydraulic MethodGear Pump
Tile Output Speed8-12 meters per minute
Feeding Width1000-1250 mm
Machine Dimensions (LWH)6000*1400*1500 mm
Weight3-5 tons
Unit Price8000-15000 USD
Two-layer color steel roll forming machine
Two-layer color steel roll forming machine
Two-layer color steel roll forming machine
Two-layer color steel roll forming machine
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